So…. how did the brisket from the new smoker’s maiden voyage turn out?

Pretty good!

The meat itself was tender, juicy, good flavor. After 10 hours in the 200º-250º range, it did well.

There was a little bit more blackening on the exterior than I cared for, made things bitter, but avoid that and it was quite good. I admit I didn’t watch the actual meat as much as I normally did. See, with the Weber I had to take off the lid to add fuel thus I always checked the meat. When I was doing the initial burn in this new smoker I realized how the big lid was well… a big lid. If you open it, all that heat and smoke was quickly lost, so I did my best to NOT open the lid to look at the meat. Just trust the time (you know it’s going to be at least 6-8 hours), but by then it was too late.

A few things learned about the new smoker:

• It’s certainly not as airtight as I’d like it to be. One gaping issue is the lid has holes in the side for a rotisserie, but then just little seal issues here and there, some due to lack of fit, some because it’s just sheet metal and might have a slight bend in it. I got what I paid for. It wasn’t horrible, but someday I’ll want good sealing.
• The lack of airtightness was rather evident when I was trying to cool off the fire a bit. The firebox door vent ended up being totally closed and the chimney vent almost closed, yet more than enough oxygen was getting in to keep it burning.
• I do not like the big-ass lid. Or rather, I don’t like that it opens all the way up letting all the heat and smoke out. I’ll want to get a model where the body is mostly closed and the lids are just “small” door openings. Next question then is, one big door or multiple smaller ones? I’m thinking multiple smaller.
  • But on the same token, I do like the roominess under the lid. I need to try some beer-can chicken under there, because there’s certainly room. Thanksgiving turkey will have a lot of room too. I’m probably going to have to ditch the warming rack, which I don’t see much need or use for anyway.
• Cooking with pure wood sure is different. Used to be I used charcoal as the primary source and just added a wood chunk or some wet wood chips for the smoke flavor. But this? I started with charcoal then put a small log of oak on. I was able to keep the temps just fine using small logs of oak the whole time, no more charcoal. I’m not sure if that contributed to the black/bitter; I recall one time I used mesquite chunks the whole time and by the end it was way too strong a flavor, almost bitter. Have to get used to using just wood, plus I need to go buy another cord or two. 🙂
• As for the black/bitter, could just be a need for some foil earlier on in the process (and not sweating the lid issue), could be the wood, could have been the brown sugar in the rub (I just used a rub recipe in a book I have… which I now remember I didn’t like the last time I used it, but I was in a hurry). Half the fun is finding that perfect combination.

Anyway, the main thing here is the Hondo itself. No, it’s not perfect, but it seems to do the job just fine. I’m going to see what else I can do to tweak it.

When I bought my first house so many years ago, one of the first things I put in the backyard was a Weber kettle grill. Life was good. The way I grew up, that sort of “outdoor cooking over a fire” just meant grilling. To “BBQ” or to “grill” were interchangeable terms. And if you were smoking something, it typically involved something in rolling papers or a pipe. But you can’t live in Texas and not come to learn that grilling is one thing, BBQ-ing is another, and smoking is yet a third thing.

Some years ago I bought one of those upright bullet smokers. I hated it. I ended up keeping it for a number of years tho because it made for a good storage container to keep my wood chips dry.

I came to realize that most of my uses of the Weber grill were indirect grilling, so I thought why not make the best of what I’ve got and use it for BBQ’ing and smoking? I bought a proper thermometer, drilled a hole in the lid, and now that I could better control and monitor the heat, I actually made out for a good many years using the Weber grill for smoking. The main problem? The grill surface is small as it is, so when you smoke you lose a lot of what little grill space you have so you just can’t do a whole lot. I’d have to smoke smaller briskets or only one rack of ribs. But I pressed on because I couldn’t justify buying something new while the Weber was still kicking.

Well, the Weber is no longer kicking. It finally wore out enough that I cannot control the heat adequately, so it’s time for a replacement.

As I started to shop for a replacement I knew what I wanted to look for: a big, heavy, offset-side-box smoker. I wanted a lot of grill surface area so one could hold a lot of food or just larger food e.g. a whole feral hog hind quarter. It needed to focus on smoking, but some grilling ability would be useful. No need for an upright box as I won’t be doing much stuff that hangs. And I wanted something high quality, because I know if I got something good that it would last me for decades.

Then I saw the prices on these things. Cheapest ones might be $1000-$1500, and of course you could go up from there. Yikes! I just don’t have the ability to drop that kind of money right now.

New Smoker. Click to embiggen.

So I compromised and have a New Braunfels Hondo Smoker. New Braunfels Smokers went out of business I believe about 8 years ago, but Char-Broil bought their IP and still sells under their brand name. It would appear that Char-Broil’s American Gourmet Deluxe Offset Smoker is the same thing. And it cost me only $150.

Yes. It’s cheap Chinese crap. Yes, it’s somewhat thin sheet metal. Yes, it’s got cheap plastic wheels. Yes, I figure the firebox is going to burn out within a few years of heavy use. Yes it doesn’t seal tight enough. Yes I had to buy a couple proper thermometers and install them myself. But you know what? It only cost me $150 (and $20 for the 2 thermometers).

The smoker, lids open. Click to embiggen.

What convinced me to do it? The Internet. I started my general research into new smokers and in that general searching this smoker (or models just like it) kept coming up and getting pretty good reviews. Yes people admit it has limitations, it is what it is, you get what you pay for. But that for that money, it’s actually not too shabby. Furthermore, a guy wrote up an article about a few inexpensive modifications to make that really help the quality. I haven’t made the modifications because it looks like my version of the Hondo is “new and improved”, having a large tray within the body so you could use it as a big charcoal grill, plus there’s a warming rack in the lid. I’m going to try it out as it is and experiment with what I’ve got because the coal tray could work as the heat shield and deflector… don’t know, will need to experiment. And really, experimenting is half the fun.

Close-up of the interior (click to embiggen). Note the inner tray? That's for charcoal to use the thing as a grill. I'm going to play with it as a heat shield (yes, the slant is my intentional first experiment).

The way I see it? It’s training wheels. Yes, I know how to grill. Yes, I know how to BBQ and smoke. But I haven’t used this sort of setup before. So why not buy something inexpensive to help me learn about this specific cooking implement. It will also help me learn what I like and don’t like, what I want and don’t want. That way when I do go to plop down a big chunk of change for a custom smoker (new, or even a used one off craigslist) I can know exactly what I want and don’t want and be able to buy just the thing that will keep me happy for the rest of my life. I’ll feel better buying this way than shelling out a lot of money now for more expensive training wheels.

A few days ago I pulled a beef brisket out of the deep freeze. Last night I applied a dry rub and let her sit in the fridge overnight. This morning, I put her on the smoker for the maiden voyage. Started with charcoal but put a small log of oak for fuel and flavor. I am glad I bought two thermometers because the temperature difference between the left and right sides is significant (again, playing with heat shields will be critical here; someone also suggested putting a few heavy bricks in the bottom to help with heat control), but it leaves about 2/3 of the grill area free for use, so that’s good enough for now. Been slowly adjusting the vents to keep the temperature where I want it. But so far so good. This brisket may not turn out primo, but it’s all part of the learning and fun.

We’ll know in about 8 hours. 🙂

The smoker, maiden brisket inside.